Tag Archives: industrial machinery

China high quality Industrial Forging Chain with Machinery Parts and Roller

Product Description

About Factory 

With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain. 

Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.

Product Description

1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: Standard types, X348 X458 X678, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing

Product Show
 

Technical Data
 

Model Dimension Weight (Kg) Material Hardness Working Load (KN) Limit Load (KN)
P T C S F R D
10160B 101.6 24 36 13 14 6 14 0.32 20CrMnTi Surface HRC56-64°    
Depth 0.6-1.2mm
18 100
10160 101.6 30 36 13 14.5 9 14 0.36 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 21.6 120
14218 142 42 50 19 20.5 11 25 1.15 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 48.6 270
14226 142 62 50 28 30 15 25 1.75 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 61.2 340
2571 200 66 60 30 32 18 30 2.8 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 72 400
26014 260 70 75 31 33 20 34 5.2 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 135 750
142N 142 43 50 19 22 12.5 25 1.2 40Cr Quench HRC36-44° 75.6 420
150D 142 42 50 19 20.5 11 25 1.15 40Cr Quench HRC36-44° 75.6 420
MG20 200 70 50 27 29 17 35 3.78 40Cr Quench HRC36-44° 144 800
MG20B 200 70 50 27 29 17 30 3.82 40Cr Quench HRC36-44° 140.4 780
MG20C 200 70 50 27 29 17 28 3.85 40Cr Quench HRC36-44° 122.4 680
MS32 200 42 50 20 22 12 25 1.4 40Cr Quench HRC36-44° 75.6 420
MS55 200 80 70 35 38 25 28 4.36 40Cr Quench HRC36-44° 138.6 770
3006 200 65 70 30 33 24 32 3.6 40Cr Quench HRC36-44° 160.2 890
MS63 250 70 80 30 33 20 32 4.93 40Cr Quench HRC36-44° 147.6 820
S16 100 30 27 15 16 8 14 0.3 40Cr Quench HRC36-44° 16 88
S20 125 34 33 17 18 8 17 0.37 40Cr Quench HRC36-44° 19.4 108
S25 160 48 39 23 25 13 20 1.28 40Cr Quench HRC36-44° 55.8 310
S30 142 46 49 22 23.5 14 25 1.3 40Cr Quench HRC36-44° 91.8 510
Z16 100 40 35 18 20 12 17 0.4 40Cr Quench HRC36-44° 32.4 180
Z20 125 50 46 24 26 15 20 0.67 40Cr Quench HRC36-44° 59.4 330
Z20D 125 52 60 24 26 16 26 1.15 40Cr Quench HRC36-44° 82.8 460
Z25 160 58 55 28 30 18 25 2.25 40Cr Quench HRC36-44° 82.8 460
Z25D 160 66 64 29 31 22 28 2.6 40Cr Quench HRC36-44° 120.6 670
Z30 142 64 50 29 30.5 18 25 1.8 40Cr Quench HRC36-44° 111.6 620

Products & Testing Equipments
 

Products Application


Packing & Delivery
 

Why Choose Us?

1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.

2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.

3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.

4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.

5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.

 

Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Mining Equipment, Agricultural Machinery, Coating, Spraying, Mining, Slaughtering, Assembly
Surface Treatment: Polishing
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

roller chain

How do roller chains handle dusty or dirty environments?

Roller chains are designed to operate effectively in various environments, including dusty or dirty conditions. Here’s a detailed answer to the question:

1. Sealed Construction: Many roller chains feature a sealed construction, which helps to protect the internal components from dust, dirt, and other contaminants. The seals help to prevent the entry of particles into the chain’s joints and lubrication areas, reducing the risk of wear and damage caused by abrasive particles.

2. Proper Lubrication: Adequate lubrication is crucial in dusty or dirty environments. The lubricant forms a protective film on the chain’s surfaces, reducing friction and wear. It also helps to flush away and prevent the accumulation of dirt and particles. Regular lubrication maintenance is necessary to ensure the chain remains properly lubricated and protected.

3. Periodic Cleaning: In dusty or dirty environments, it is important to periodically clean the roller chain to remove accumulated debris. This can be done using compressed air or gentle brushing. Care should be taken not to use excessive force or abrasive materials that could damage the chain.

4. Proper Chain Covering: In some applications, it may be necessary to use chain covers or guards to provide additional protection against dust and debris. These covers help to shield the chain from direct exposure to contaminants, reducing the risk of accelerated wear and damage.

5. Regular Inspection: Regular visual inspection of the roller chain is essential in dusty or dirty environments. This allows for the early detection of any signs of wear, corrosion, or contamination. If any issues are identified, appropriate maintenance or replacement should be performed promptly.

It’s important to note that even with these measures, roller chains used in dusty or dirty environments will still require proper maintenance and periodic cleaning. Following manufacturer recommendations for lubrication, cleaning, and inspection will help ensure the longevity and reliable performance of the roller chain in such conditions.

roller chain

Can roller chains be used for power transmission in industrial equipment?

Yes, roller chains are widely used for power transmission in various industrial equipment and machinery. Here’s a detailed answer to the question:

1. Versatility: Roller chains are known for their versatility and can be used in a wide range of industrial applications. They are commonly employed in machinery such as conveyors, agitators, mixers, hoists, elevators, packaging equipment, material handling systems, and many other types of industrial equipment.

2. Power Transmission: Roller chains excel in transmitting power from one rotating shaft to another. They can efficiently transfer high torque and handle heavy loads, making them suitable for demanding industrial applications where power transmission is required.

3. Load Capacity: Roller chains are designed to withstand significant loads and provide reliable power transmission. They are available in various sizes and strengths, allowing for customization based on the specific load requirements of the industrial equipment.

4. Durability: Roller chains are built to be durable and withstand harsh operating conditions typically encountered in industrial environments. They are constructed using high-quality materials and undergo heat treatment processes to enhance their strength and resistance to wear, fatigue, and elongation.

5. Efficiency: Roller chains offer high transmission efficiency due to their positive engagement with the sprockets. The rollers on the chain engage with the sprocket teeth, minimizing slippage and ensuring reliable power transfer. This results in efficient operation and optimized performance of industrial equipment.

6. Easy Maintenance: Roller chains are relatively easy to maintain, especially when compared to other power transmission systems. Proper lubrication and periodic inspection are essential to ensure smooth operation and extend the chain’s lifespan. Regular maintenance routines can be implemented to keep the chains in optimal condition and minimize downtime.

7. Cost-Effectiveness: Roller chains are generally cost-effective compared to alternative power transmission methods. They offer a balance between performance, durability, and affordability, making them a popular choice for power transmission in industrial equipment.

In summary, roller chains are well-suited for power transmission in industrial equipment due to their versatility, load capacity, durability, efficiency, ease of maintenance, and cost-effectiveness. When selecting roller chains for industrial applications, it’s important to consider factors such as load requirements, speed, environmental conditions, and compatibility with the specific equipment to ensure optimal performance and longevity.

roller chain

How do you determine the appropriate size and pitch of a roller chain?

Determining the appropriate size and pitch of a roller chain requires considering several factors. Here’s a detailed answer to the question:

1. Power Requirements: The first step is to determine the power requirements of the application. This includes the required torque and speed. The power transmitted by the roller chain depends on its size, so understanding the power requirements is crucial in selecting the appropriate chain.

2. Design Guidelines: Roller chain manufacturers provide design guidelines and specifications that outline the maximum allowable loads and speeds for different chain sizes. These guidelines take into account factors such as the number of teeth on the sprockets, the chain’s strength, and its ability to withstand the anticipated loads and speeds.

3. Sprocket Selection: The size and pitch of the roller chain must match the corresponding sprockets. It’s important to consider the number of teeth, the diameter, and the tooth profile of the sprockets. The roller chain and sprockets should be selected as a matched set to ensure proper engagement and efficient power transmission.

4. Application Considerations: The specific application requirements and environmental conditions should also be taken into account. Factors such as operating temperature, presence of contaminants, and required maintenance intervals may influence the choice of roller chain size and pitch.

5. Consultation with Experts: If you are unsure about the appropriate size and pitch of a roller chain for your application, it’s recommended to consult with roller chain manufacturers or industry experts. They can provide guidance based on their expertise and experience in similar applications.

By considering these factors and following the guidelines provided by roller chain manufacturers, you can determine the appropriate size and pitch of a roller chain that will effectively meet the power transmission requirements of your specific application.

China high quality Industrial Forging Chain with Machinery Parts and Roller  China high quality Industrial Forging Chain with Machinery Parts and Roller
editor by CX 2023-11-01

China OEM Direct Wholesale Standard Agriculture Industrial Machinery Transmission Chain Conveyor Chains Double Plus Chains near me shop

Product Description

Merchandise Description

Merchandise Parameters

Regular GB, ISO, ANSI, DIN
Type Common A and common B precision roller chain, conveyor chain
unique chain with components, welding chain, leaf chain and sprocket
ANSI chain No. forty,50,sixty,80,one hundred,120,one hundred forty,160,180,200,240
C40,C50,C60,C80,C100,C120,C140,C160
DIN/ISO chain No. 08A,10A,12A,16A,20A,24A,28A,32A,36A,40A,48A
C08A,C10A,C12A,C16A,C20A,C24A,C28A,C32A
Application Meals processing, pharmaceutical and chemical industries, electronics, machinery
home appliances, automotive production, metallurgy, sewage remedy
Series A sequence,B sequence

Much more Merchandise
Gain

Certifications

Details ABOUT CZPT CHAIN 

Exhibition

Workshop
Software

Packaging Information

Transport

FAQ
      

one. Are you maker or trade Organization?
We are a factory established in 1997 with trade team for worldwide support.

2. What phrases of payment you typically use?
T/T 30% deposit and 70% from document, Western Union, L/C at sight

three. What is your lead time for your goods?
Generally 35 times following verified buy. 30 days could be obtainable in lower year for some objects (for the duration of Could to July), and forty five times during new yr and scorching time ( Jan to March).

four. Samples
For clients who require sample confirmation prior to purchasing, please bear in head that the following policy will be adopted:
one) All samples are totally free of cost with the highest benefit not exceeding USD one hundred.
2) The courier value for the 1st-time sample sending will be billed for by the consignee. We will send the samples with freight to be collected. So remember to advise your account with FedEx, UPS, DHL or TNT so that we can continue instantly.
three) The initial-time courier expense will be totally deducted from the deal worth of the demo cooperation.

Rewards and disadvantages of roller chains

If you need to carry heavy objects, you should know how to use a roller chain. Its basic design and simplicity make it ideal for a broad range of apps. This write-up will discuss the rewards and diverse sorts of purposes of roller chains. Following looking through this article, you will be capable to pick the variety of roller chain that very best fits your particular demands. In the following part, we’ll talk about how to deal with it.

Set on

How to measure the use of a roller chain? There are numerous approaches available, but the most correct is to use a wear gauge package. The CZPT Chain Put on Indicator Kit measures chain elongation. Compliant with ANSI and British Requirements, this tool is crucial to the industry chain and can aid you establish when replacement is necessary. Incorrect chain servicing can cause tools to slip or perform badly, resulting in pointless downtime.
In addition to measuring the elongation of the roller chain, it is also feasible to evaluate the pitch of the rollers. This measurement signifies the ANSI #80 common for roller chains. Vernier calipers can also be utilized to measure the pitch of chains. This resource is quite helpful and also acts as a bottle opener. You can even use it as a dress in gauge. This way, you can figure out if the roller chain wants to be changed.
The wear resistance of a roller chain can prolong its life by ten% or far more. Nonetheless, proper lubrication and standard routine maintenance are crucial to make certain the longest lifespan of your chain. The producing approach of a roller chain assembly also performs a critical position in deciding its services life. For lengthier life, you may take into account buying a hefty-duty collection roller chain with thicker facet plates and for a longer time pins. If you want higher working load capacity, you can also think about heavy-obligation chains.
Substantial-quality factors are crucial to the longevity of the roller chain. High-high quality roller chain factors need specific heat treatment procedures. The use of proprietary metal permits the business to manufacture much more sturdy drums. The pins are made to restricted tolerances and then endure a centerless grinding process. This procedure removes any area problems, resulting in a mirror finish on the pins. The uniformity of this area finish also ensures that the load is evenly distributed on the pins, extending the life of the chain.

Material

Among the supplies utilised in roller chains, carbon metal and alloy steel are the most typical. Even so, stainless metal is employed in meals processing equipment and applications that need lubrication. Other components utilised for roller chains include nylon and brass. For a lot more information, see the USACE Substance Specification Sheet for a lot more details. You can also find info about the functionality of a roller chain by its layout. But ahead of deciding on one of these supplies, contemplate its professionals and cons.
Stainless metal is an exceptional option for roller chains. It is corrosion-resistant and can work in intense temperatures with out cracking. Stainless steel is a non-magnetic content that can function in a temperature range of -two hundred levels to +seven hundred levels Fahrenheit. In addition to its corrosion-resistant properties, stainless steel can endure a selection of environments and can be used in hefty-responsibility applications. The MEGA collection is the strongest stainless steel roller chain in the entire world.

Application

As the name suggests, a roller chain has 5 standard parts: pins, bushings, rollers, and pin chainplates. These components are precision engineered to make certain optimum performance and toughness. Standard programs consist of drives and conveyor belts. The various factors of the roller chain can be personalized to distinct needs. Read through on to learn a lot more about how these areas function together. This write-up offers the positive aspects and drawbacks of distinct sorts of roller chains and discusses their purposes.
A roller chain is a type of chain travel consisting of quick cylindrical rollers connected collectively by side links and gears known as sprockets. While these units are basic, they have some constraints. In most cases, sprockets have to be created with a greatest tensile load on one tooth to prevent untimely chain failure. Therefore, these chains are less successful than belt drives with increased inertia.
Roller chains are generally made of carbon or alloy steel, though stainless steel is typically used where meals processing machinery and lubrication are problematic. Sometimes, nylon and brass are utilized. The highest operating velocity of the roller chain is important for some programs, but it also offers financial positive aspects for users and companies. The highest managing speed of a roller chain is generally ruled by a use limit, which can range by software.
The world-wide roller chain industry is envisioned to grow at a CAGR of above 5.4% more than the next 6 a long time. The analysis report covers the aggressive landscape and key aspects influencing the market place. The report also analyzes the growth likely, product utilization, and pricing versions of essential distributors. It also addresses the SWOT investigation of the key gamers in the business. The review gives a extensive marketplace investigation of all these elements and much more. It also highlights important gamers and their strategies and identifies the quickest developing regions for their merchandise and companies.

Preserve

Because rollers are exposed to a assortment of environments, which includes snow, rain, and muddy roads, normal routine maintenance is essential to stop injury. Simply because they must come across these factors often, repeated inspections are essential to prevent rust and other injury. Also, steer clear of pouring acidic or alkaline cleaning products on the roller chain. Rather, use hot water with hand sanitizer or a disposable toothbrush to clean the rollers. Washing the chain directly with water has minor impact.
For little rollers, the workload for the duration of the crack-in interval should not be also huge, or else, it will result in overheating. The modest drum should also be inspected regularly for any unusual appearance, which could point out that the system is not operating correctly. In this scenario, the procedure have to be suspended. Failure to do so could outcome in serious injuries or a facility hearth. Additionally, a appropriately lubricated roller chain is crucial to ensure prolonged-term efficiency.
The surface of the roller is usually rusted and scratched. In excess of time, these little scars can spread to the drive, harmful it. Also, the chain might not be properly spaced and timed. Consequently, it is really important to verify routinely to make certain that the chain is in leading situation. When the chain wears to 3% or a lot more, the whole roller chain requirements to be replaced. Failure to do so could injury the push, the roller sprocket, or the complete chain.
Offered the chain’s processing setting, lubrication is critical to its performance. If the chain is lubricated, it should be re-lubricated often. Even so, lubricated roller chains are prone to contamination, especially in the biomass sector. In these environments, airborne organic and natural particles and particles from the biomass industry can contaminate lubricated roller chains. This is why servicing is essential for lubricating roller chains.

Preloading

The rewards of preloading roller chains are well documented. In general, preloading eliminates the initial elongation of the roller chain, escalating its provider existence. Preloading is an powerful way to attain this, and a preloading chart can assist illustrate the rewards of this approach. Chains with tiny or no preload will extend significantly during drive start off, although chains will stretch speedily as the area hardness of the put on elements raises. Additionally, a properly preloaded chain has tiny or no elongation for the duration of the original start off-up of the generate, extending dress in lifestyle.
Top quality manufacturers utilize the preload concept during their generation stage, aligning all significant factors at the exact same time. This technique assists get rid of elongation problems that direct to fast degradation of the roller chain. If this is not checked, the chain generate will extend immediately above time. To steer clear of these difficulties, it is essential to purchase a high-good quality preloaded roller chain from a reputable source.
The warmth therapy process is an powerful way to stop extreme dress in of the roller chain. Heat treatment method is a complex process that takes area in a manufacturing unit for the duration of manufacturing. This process aids the rollers preserve substantial hardness and depth, preventing breakage. When buying a roller chain, make confident that the chain is warmth handled and that the chain is manufactured to a large degree of precision. It also makes certain that the product can be utilised for a long time.
In addition to overall performance benefits, preloading can also minimize initial elongation. A preloaded roller chain will exhibit in close proximity to linear elongation, whereas a non-preloaded chain will knowledge speedy elongation. For that reason, they will achieve the advisable 3% elongation before. Make confident the chain is appropriately lubricated. Also, think about how the chain is organized. This is crucial for best longevity.

China OEM Direct Wholesale Standard Agriculture Industrial Machinery Transmission Chain Conveyor Chains Double Plus Chains     near me shop